Automatic metal strip coil roller sheet feeder for power press

Automatic metal strip coil roller sheet feeder for power press

Feature:

1.    It can feed material for various thicknesses and feeding stroke length.

2.    It suits for high speed feeding, long stroke length feeding, to improve production capacity and feeding precision.

3.    With a good operation panel, so users can input feeding length number, feeding speed number freely. Feeding length range is 0.1mm-9999.99mm.

4.    It adopts pneumatic cylinder releasing method, without malfunction.

5.    Mechanical releasing method can be made according to customers requirement.

6.    High precision feeding, ±0.02mm

7.    User can input 5 sets of different feeding length. For each length, user can input 999 strokes quantity number.

8.    User can use this feeder, under normal manual running mode, with normal manual speed. It is easy to feed steel material to stamping mould easily for user.

9.    Releasing device for a roller is high effective, as per press machine’s cam position electronic signal, and steel material thickness.

10.  User inputs feeding length number at a touch screen by finger, feeder can feed steel material to reach that length.

11.Feeding roller is hollow, surface hardness is HRC60, with chrome plating. 

Structure:

1.    It adopts high quality servo motor, so can shorten time of feeding testing efficiently.

2.    It adopts high-sensitivity encoder, to ensure feedback and improve feeding precision.

3.    It adopts good belt, to avoid gears gap, to avoid gear abrasion, without noise, without lubrication, safe, environmental.

4.    Motor is installed in its structure internally, to avoid possible damages

Specification:

Feed capacity:

Product Description

·Control panel

1. The human-machine interface adopts Taiwan PanelMaster 's 7-inch high-definition large screen with uniform color and fine texture.It is used in most industrial environments,supports serial port and network communication synchronously and has high reliability.

2. The switch adopts sliding contact with self-cleaning function. Normal closed and normal open contacts use separate knot structure, which can work at different poles, with anti-rotation positioning and loose mounting gasket.

3. It uses self-resetting flat button, which is light in weight, moderate in key stroke and adopts modular structure. The contact adopts a ketone-based composite point, which has strong electrical conductivity and large carrying current, and its life span is 1 million times.

·Operating handle

1. The electric control box has a separate operation box , which is convenient to change position and save time. And it is water-proof and dust-proof, with high material strength, good electrical conductivity and long service life.

2. The electric control box is equipped with an emergency stop button, which is safe and reliable, and effectively reduces the opening and closing of the electric control box and protects the operation panel.  

·Feed roller, retaining wheel

1. The feeding roller adopts unpowered galvanized roller, which is integrally formed. Its surface is scratch-resistant and wear-resistant, and it uses mechanical bearing, flexible in rotation and durable in use.

2. The feed retaining wheel is plated with hard chrome, quenched hard chrome HRC60, and the locking handle has strong locking force.The locking is convenient and the roller rolls smoothly.

·Feed cylinder

It adopts genuine AirTAC cylinder, alloy cylinder, hard oxidation, riveting without leaking.It uses solid aluminum for CNC precision machining. And the inner wall is smooth and not stuck.Therefore it has high working efficiency, high strength operation and durability that is suitable for various working conditions.

·Servo motor

Both the servo motor and the driver use the Yaskawa brand (optional) to greatly improve the performance of the device and maximize device performance and solve problems.

Yaskawa's original "free adjustment function" is further deepened. There is no need for tedious tuning work and its operation is stable. It can be used in harsh environments and is energy-saving, and meets safety standards for visualization.

·Transmission gear

The gear processing process includes the following processes: gear grinding processing - tooth surface processing - heat treatment- tooth surface finish grinding. The hair cultivating parts are mainly used for forging, and the normalizing treatment is carried out to improve the cutting.

The gears are designed according to the drawings, followed by roughing, and then semi-finishing, car, rolling, and gear shaping, so that the gears are basically formed;then heat treatment is performed to improve the mechanical properties. According to the design requirements of the drawings, the final finishing, finishing the benchmark, finishing the tooth type. After the above treatment, our gear grade can reach 6 grades, high wear resistance, high strength and long service life.